2530 Automatic Sheet Metal Storage

The 2530 Automatic Sheet Metal Storage produced by Wanka's suppliers features a layered drawer-type horizontal moving structure. It completely eliminates the ground stacking mode commonly used in the industry. It relies on a servo horizontal moving transmission system to automatically align and discharge materials at the storage positions. It can seamlessly connect with vacuum suction trolleys, fixed gantry cranes, and industrial forklifts as three types of material extraction devices. It builds an unmanned integrated production line for raw material storage and cutting processing.

The entire machine adopts a six-part modular construction. It is divided into a load-bearing main frame, a bearing support assembly, a dual-track synchronous transmission group, a quenched linear guide rail, a PLC intelligent electrical control unit, and a multi-layer safety protection mechanism. Each component can be disassembled and replaced independently. Maintenance and repair can be completed without disassembling the entire storage unit, significantly reducing the downtime for equipment maintenance and repair.

Details

The main load-bearing structure is made by welding together thickened rectangular pipes in accordance with national standards Q235B. The entire structure undergoes Sa2.5 level dry sandblasting rust removal and is then treated with high-temperature electrostatic powder coating. It can withstand harsh working conditions such as dust, moisture, and cutting oil mist in the workshop.

The support frame adopts a box-type closed welding structure, equipped with 45 steel tempered heavy-duty rollers and hardened solid guide rails. The dynamic operation stability is sufficient.

The electrical control system is equipped with an industrial-grade PLC controller and multiple-position encoders for positioning. The lateral movement stop error is controlled within 3mm, and it is combined with multiple mechanical and electronic limit protection measures to ensure that there is no shaking, no deviation, and no potential sliding hazards during the transfer process of 2500mm large sheet materials.

2530 Automatic Sheet Metal Storage supports two versions: indoor closed dust-proof modification and outdoor all-weather rain-proof and anti-corrosion customization. The overall design service life of the machine can reach more than 15 years, making it a standardized preferred equipment for the automation upgrade of wide-format sheet material storage.

Core selling points:

1. Heavy-duty stable structure design, suitable for long-term reciprocating operations of heavy-duty large plates.

2. Strong adaptability to harsh working conditions, with dual dust-proof and rain-proof solutions available for free selection.

3. High-precision electronic control linkage system, connecting the digital management chain of the factory.

4. Low threshold for factory adaptation, with simple and efficient renovation and construction.

5. Generalized consumables and controllable full-cycle operation and maintenance costs.

6. Green and low-carbon structure, facilitating factory environmental audits and the establishment of a green supply chain.

7. Diversified implementation benefits, long-term release of cost dividends.

Our Services

1. Free customized scheme survey service in the early stage

2. Multi-level factory inspection and quality control service

3. On-site installation, commissioning and practical operation training service

4. Layered warranty and round-the-clock technical support service

5. Equipment renovation, relocation and upgrade value-added service

6. Exclusive supporting document service for foreign trade orders

7. Regular follow-up service for after-sales visits

Packaging and Shipping

1. Standardized Modular Packaging for Grades

Given that the overall size of the 2530 sheet metal warehouse is relatively large and exceeds the width and height limits for regular road transportation, before leaving the factory, it was divided into five categories according to transportation specifications: main frame segmented components, independent bearing brackets, transmission assembly units, electronic control precision enclosures, and scattered standard accessories. The division dimensions strictly matched the loading norms for land and sea transportation.

1) Steel structure main frame: After cleaning and coating the surface, it was fully wrapped with thick waterproof pearl cotton. The edges of the profiles were protected with hard paper guardrails to avoid paint peeling and steel surface damage caused by transportation impacts;

2) Heavy-duty horizontal moving brackets: They were fixed with solid wood materials and tightly bound. The roller parts were equipped with exclusive plastic protective covers to prevent scratches and wear on the working surface of the rollers during transportation;

3) Motors, gearboxes, PLC control cabinets, various sensors and other precision electrical components: They were separately encapsulated in wooden boxes for fumigation and waterproofing, with high-density shock-absorbing foam filled inside the box to isolate bumps and impacts. The box was sealed and dehumidified to prevent water vapor from entering and causing circuit faults in rainy transportation conditions;

4) Screws, pins, lubricating oil, sealing parts and other scattered small items: They were classified and stored in labeled parts boxes, and the paper parts list was sealed together with the accessory wooden box.

All the split components were marked with exclusive steel stamps, and the numbers corresponded one-to-one to the original factory assembly drawings. The on-site assembly personnel assembled them in the order of the numbers to avoid wrong installation and omission of parts, reducing the difficulty of on-site assembly.

2. Domestic Logistics Distribution Execution Plan

For large steel structures, priority was given to matching direct transportation by dedicated vehicles to reduce damage caused by multiple transfers of goods. For scattered components, direct long-distance logistics distribution was adopted. Business specialists tracked the logistics trajectory in real time and promptly provided the logistics tracking number and transportation status to the purchasing customers. Before loading the vehicle, warehouse staff checked all components, accessories, manuals, and test materials against the delivery list to confirm that all materials were complete before sealing the vehicle and shipping; In case of sudden situations such as road blockages or extreme weather delays during transportation, the latest estimated arrival time for the goods was synchronized with the customer to facilitate the customer's early clearance of the workshop entry area.

3. Exclusive Packaging Scheme for Overseas Export by Sea

All wooden packaging materials were uniformly subjected to fumigation heat treatment and issued official fumigation quarantine certificates to meet the entry quarantine standards of various countries worldwide. An additional vacuum moisture-proof wrapping film was added to the outer layer of steel components to cope with high humidity and salt spray environments in ocean shipping, preventing steel corrosion during transportation. The entire equipment was equipped with bilingual assembly drawings, operation manuals, maintenance manuals, and factory quality inspection documents, which were packed together with the goods for delivery.

4. Packaging Waste Disposal and Environmental Design

The entire outer packaging of the 2530 Automatic Sheet Metal Storage was made of recyclable paper guardrails, solid wood boxes, and degradable cushioning materials. Rarely used was disposable non-degradable plastic film. After the packaging was dismantled upon arrival at the destination, the wooden frames and paper guardrails could be recycled and disposed of on-site. This would not generate a large amount of construction waste. The on-site cleaning work was simple and quick, meeting the requirements of environmental management in industrial factory areas.