1530 Modular Sheet Metal Storage

The manufacturer of Wanka produces 1530 Modular Sheet Metal Storage. It innovatively adopts a dual-tower independent symmetrical heavy-load structure, which is different from the conventional single-tower sheet storage. The storage capacity and operational efficiency have been doubled. Combined with a fully automatic electric control retrieval system, it can efficiently solve problems such as large floor area of large-sized sheet materials, slow retrieval, easy damage to materials, and disorderly storage. The entire machine has been optimized for heavy-load mechanics and designed with multiple safety protections, suitable for factory operations with high frequency, heavy loads, and long strokes. It helps large-scale processing enterprises achieve centralized storage, unmanned operation, and standardized management upgrades.

Standardized safety operation procedures

- Pre-check before startup: Before starting the operation, verify the tightness of the frame fasteners, the cleanliness of the guide rails, the running condition of the rollers, the electrical control lines and the emergency stop device, clear the debris in the operation area, and confirm that no personnel are lingering before initiating the standby mode.

- Heavy-load operation guidelines: Strictly follow the rated load of a single layer, prohibit overloading and concentrated loading at a single point; for 3-meter-long plates, they should be evenly and centrally laid, avoid uneven loading and stacking, and prevent structural inclination and deformation. The double towers should prioritize alternating operations, and prohibit simultaneous extreme heavy-load operation on both sides.

- Access operation guidelines: Control the equipment uniformly throughout the process, prohibit violent starting and stopping, dragging the layer racks; after the layer rack is fully returned to its position and self-locking, then take and place the materials; immediately stop and cut off the power supply when there is abnormal noise, jamming, or abnormal circuit conditions, and strictly prohibit working with faults.

- On-site safety control: Non-operation personnel are strictly prohibited from approaching the equipment operation area, climbing the body, or stepping on the layer plates; it is forbidden to dismantle the protective, limiting, and electrical control components privately, and it is prohibited to modify the equipment structure and wiring privately.

- Shutdown maintenance requirements: After each day's work, lock the layer racks and lock them in place, cut off the power supply, clean the equipment, and remove the iron filings and dust from the guide rails; for long-term shutdown, clear the heavy-load plates, cut off the main power supply, conduct regular rust prevention and structural tightening checks, and maintenance operations must be performed with power off.

FAQ

1. What are the board specification and load-bearing parameters?

It is specially adapted for 3000×1500mm ultra-long and wide board materials, compatible with various types of boards such as metal, wood, and acrylic; the double towers are independently bearing, with a single layer rated load capacity of 2-3 tons. The layer spacing can be flexibly adjusted, suitable for differentiated storage needs of light and heavy loads.

2. Is there any problem of unstable center of gravity or aircraft is shaking. when operating the double towers?

It adopts a weighted sinking base + bidirectional symmetrical counterweight + multi-directional reinforced pull rod structure. It has passed full-load dynamic testing at the factory. When operating with single-side full load and alternate operation, it runs smoothly without deviation. It only avoids simultaneous operation of extreme heavy loads on both sides. It is fully compatible with mass production high-frequency working conditions.

3. Will there be any jamming or board falling during long-distance access?

It is equipped with extended quenched precision guide rails and widened wear-resistant rollers. The long-distance operation is smooth without jamming. It is equipped with bidirectional mechanical limiters + electric control buffer start and stop, layer plate anti-slip structure and automatic self-locking system. Under standardized operation, it can completely prevent deviation and board falling problems.

4. How is the site adaptability？ Can it be installed in low-rise factories?

The vertical three-dimensional storage design can save more than 70% of workshop floor space, and occupies very little horizontal space. The overall equipment height can be customized as needed, suitable for conventional and low-rise industrial factories. No need for civil construction renovation. It can be installed directly on ordinary flat industrial flooring.

5. Is the operation threshold high？ Can beginners quickly master it?

It is equipped with a minimalist one-click electrical control system. The operation logic is intuitive without complex procedures. No professional technical foundation is required. It is accompanied by complete graphic and video tutorials. Short-time training can enable a single person to independently complete the entire access operation process.

6. Does it support customization and integration with automated production lines?

It supports personalized customization of layer count, layer height, load-bearing capacity, and operation mode. Standardized automated connection ports are reserved. It can be linked with vacuum suction cups, mechanical hands, and can be connected to laser cutting production lines to achieve integrated automatic operation for storage material loading.

7. Equipment quality guarantee and after-sales response mechanism?

The whole machine has a one-year warranty. The main steel structure enjoys long-term warranty. Free repair and replacement of parts for non-human-induced faults. 24-hour online technical support is provided. Domestic on-site maintenance and debugging are available. Lifetime supply of spare parts and technical upgrade services are provided.

Packaging and Logistics Delivery Standards

- Modular Separate Packaging: The equipment is divided and sealed into five categories: main frame, shelf components, transmission structure, electrical control accessories, and scattered hardware. This avoids the problems of oversized transportation and damage due to bumps and deformation of large equipment.

- Special Protection for Steel Structures: The large steel components are wrapped with thick protective film, equipped with anti-collision guards and shock-absorbing foam, covered with waterproof tarpaulin and reinforced with steel straps. This effectively prevents moisture, rust, and paint wear. The components are uniformly marked with installation numbers for convenient on-site rapid assembly.

- Shockproof Packaging for Precision Components: Precision electrical accessories such as motors, sensors, and electrical control cabinets are packaged in independent foam shockproof sealed containers to isolate circuit faults caused by jolts and humidity; scattered components are classified, labeled, and archived to prevent loss and mismatch.

- Complete Set of Materials Accompanying the Equipment: Installation drawings, safety operation manuals, maintenance instructions, quality guarantee certificates, etc. are uniformly sealed and archived to provide complete support for equipment installation, operation, and acceptance.

- Dedicated Logistics Delivery: Specialized direct logistics for industrial equipment is adopted to reduce damage during intermediate transfers. A dedicated staff follows the logistics dynamics throughout the process, assists customers in acceptance upon arrival, and ensures the safe unloading and delivery of the equipment for production.

Environmental protection and low-carbon sustainability advantages

- Recyclable green materials

Our 1530 Modular Sheet Metal Storage uses national standard recyclable steel, without high-pollution materials. The equipment has a service life of over ten years. After waste-out, the steel structure can be 100% recycled and regenerated, significantly reducing industrial solid waste and resource waste.

- Clean production with zero pollution

The entire production process is based on physical processing techniques, with no wastewater, exhaust gas, or waste residue emissions. The surface adopts an environmentally friendly electrostatic powder coating process, without harmful substances such as formaldehyde and heavy metals. The workshop uses no odor or pollution.

- Energy saving, carbon reduction, and consumption reduction

Equipped with a variable frequency energy-saving drive system, only power consumption during operation, zero energy consumption during standby, effectively reducing power consumption and carbon emissions in the workshop； centralized storage reduces board waste and loss, indirectly reducing resource consumption for secondary processing.

- Long-term adaptability and reduced investment

The modular structure can be expanded and supported for later iteration upgrades. There is no need to dismantle and replace the equipment as a whole, reducing the repeated investment in fixed assets of the enterprise, organizing the workshop environment, and reducing the energy consumption for cleaning and operation in the factory.

Core Industry Terminology Simplified Definitions

- Double-tower symmetrical load-bearing structure: Left and right independent tower bodies are symmetrically arranged, each bearing independent loads and can alternate operations. The storage capacity and operational efficiency far exceed those of single-tower structures. It is an exclusive storage architecture for large-sized heavy-load sheet materials.

- 3015 compatible specification: Specific parameters for the model, precisely adapting to 3000mm × 1500mm ultra-long width sheet materials. It specifically addresses the problem of compatibility for large-sized industrial sheet materials storage.

- Rated layer load: The upper limit of the equipment's long-term stable and safe load-bearing capacity on a single layer. Operations within the rated load can ensure that the structure does not deform and the operation does not have faults. It is the core safety parameter for heavy-load storage.

- Electrical control self-locking access system: Integrates electric control drive, mechanical limit, and automatic self-locking. The layer rack is automatically locked when it reaches the position, eliminating rebound and loosening. It balances the convenience of operation and the safety of the operation.

- Three-dimensional intensive storage: Utilizing vertical space for layer-by-layer storage, breaking through the limitations of planar storage, achieving large-capacity storage with minimal land occupation, and efficiently organizing the layout of workshop materials.

- Variable frequency energy-saving drive: 1530 Modular Sheet Metal Storage can adjust the operating power as needed, eliminating waste of energy during idle operation without load, and is suitable for equipment with frequent start-stop operations, achieving long-term energy savings and cost reduction. Modular expansion structure: Standardized module assembly design, supporting subsequent layer expansion, functional upgrade and site relocation. High equipment reusability and stronger adaptability.