2060 Modular Sheet Metal Storage

Definition of the product

2060 Modular Sheet Metal Storage is a double-tower row automatic three-dimensional storage equipment developed by Jinan Wanka Supplier for ultra-long and ultra-wide heavy metal plates. "2060" represents that the maximum plate size this equipment is compatible with is 6000mm × 2000mm (length × width), which is one of the most core ultra-large-sized plates in industries such as shipbuilding, wind turbine towers, heavy steel structures, and large pressure vessels.

The double-tower intelligent three-dimensional sheet material storage system is a heavy-duty automated storage equipment designed for industries such as sheet metal processing, laser cutting, steel processing, and mechanical manufacturing. It adopts a double-tower three-dimensional structure, a fully automatic inbound and outbound system, and an intelligent positioning and transmission mechanism as its core, specifically used for the automated storage, retrieval, discharge, and management of large sheet materials such as steel plates, aluminum plates, stainless steel plates, and sheet metal plates. The equipment consists of the material storage body, double lifting columns, double-row chain drive mechanism, material trays, front feeding device, and safety protection facilities (optional). Two single-tower storage systems share one elevator, achieving a more cost-effective and space-saving layout.

In the traditional sheet metal processing mode, the storage of extremely long and wide sheets has always been a major challenge. The 6000×2000mm steel plates could only be laid flat on the ground, which not only occupied a large amount of workshop area but also required moving the upper layers of plates to access the lower layers, which was time-consuming, laborious, and prone to causing plate deformation and surface scratches. The emergence of the double-tower intelligent three-dimensional sheet storage system has completely solved this problem - it stores the sheets "three-dimensionally" from the ground, converting the flat-lying occupation of space into vertical three-dimensional storage, significantly reducing the occupied workshop area. Data shows that for storing 10 tons of steel plates, traditional stacking requires approximately 15 square meters, while using this type of shelves only requires about 3 square meters.

This equipment can be linked with laser cutting machines, shearing machines, bending machines, etc., to achieve integrated material supply for the production line. It can fully automate the storage and retrieval of plates, automatically position, automatically discharge, and automatically return to the warehouse, without the need for manual intervention. The equipment supports connection with systems such as MES, ERP, and WMS, enabling inventory visualization, automatic inventory checking, and data traceability. A single person can operate remotely, significantly reducing labor costs and safety risks.

Key selling points of the core advantages

1 Dual-tower linked structure, storage density increased by more than 4 times

By adopting a dual-tower three-dimensional framework combined with multi-layer drawer unit structure, the storage of materials is transformed from horizontal flat storage on the ground to vertical three-dimensional storage. The dual-tower structure significantly increases the storage density. Compared to traditional ground stacking, the space utilization rate is increased by more than 4 times. The total storage capacity can reach over 60 tons, meeting the storage requirements for large-scale production.

2 Compatibility for ultra-long and ultra-wide plates, with industry-leading adaptability range

The maximum length of the compatible plates is 8000mm and the maximum width is 2500mm. It can store entire steel plates, aluminum plates, and stainless steel plates, and is compatible with large plates of 4m×2m and larger specifications. Whether it is standard 6020 format plates or non-standard ultra-large plates, it can be precisely adapted.

3 Heavy-duty load-bearing, single layer up to 10 tons

The main structure is sturdy. The single-layer load-bearing capacity ranges from 3 tons to 6 tons. Some heavy-duty designs can reach up to 10 tons. The double-column structure distributes the load in layers, and the columns are treated with rust removal, sandblasting, and anti-rust painting. They can withstand long-term heavy loads without tilting.

4 Fully automatic inbound and outbound operations, without human intervention

The system is driven by servo motors, powered by double-row chains, and moves along linear guides. It can fully store and retrieve sheets of material, automatically positioning, automatically discharging, and automatically returning to storage. The vertical lifting speed is 9 meters per minute, and the inbound and outbound speeds are 12 meters per minute. Combined with intelligent detection functions, the system automatically performs weight and height detection when the sheets are stored, issues alarms for over-limit conditions, and prevents errors.

5 Intelligent Management, Integration with MES/ERP Systems

Equipped with an independently developed operating system, the interface is simple and easy to understand. It enables inventory visualization, automatic inventory checking, and data traceability. It has the capability to expand ERP and MES systems and supports interaction with laser cutting machines, shearing machines, bending machines, and other equipment.

6 Multi-layer storage for protection of the board surface

Each multi-layer drawer unit is stored independently, and each layer of the boards can be accessed separately. This prevents deformation and damage caused by stacking. Completely eliminate the problems of collision, scraping, and deformation between the boards during traditional ground storage, protecting the surface quality of the materials.

7 Modular Design, Flexible Adaptation to Different Sites

The modular assembly design is convenient for on-site installation and subsequent layout adjustments. It supports various layouts including single tower, double towers, and row houses. Customization of floor height, number of floors, and load-bearing capacity is available according to customer requirements. It operates 24 hours a day, significantly reducing the labor intensity of workers.

Safety Operating Procedures - The safety regulations that the 2060 double-tower intelligent three-dimensional sheet storage system must adhere to

The 2060 double-tower intelligent three-dimensional sheet storage system involves multiple risk factors such as heavy sheet lifting and lowering mechanisms, movement of the lifting and lowering devices, and chain transmission. All operators, maintenance personnel, and managers must strictly adhere to the following safety regulations:

1 Operator Qualifications and Training

Only personnel who have received training from Wanka Technology or its authorized party and passed the assessment are allowed to operate this equipment. Operators must be familiar with the structure, performance, operation procedures, emergency stop operation, and emergency handling methods of the equipment. Personnel without training are strictly prohibited from operating the equipment. It is recommended to conduct a safety refresher training once every six months.

2 Daily Startup Inspection

Before each use of the 2060 Modular Sheet Metal Storage, the operator must conduct a comprehensive safety check: check if the lifting mechanism operates smoothly, and whether the chains are loose or worn; check if each layer of trays is stable and has no deformation; check if the safety grilles and emergency stop buttons function properly; confirm that the power voltage is stable and the control system has no alarms. A no-load test run must be conducted before each shift starts.

3 Safety during Plate Storage

When loading plates into storage, use cranes or forklifts for lifting. It is strictly prohibited to manually handle heavy plates. The plates should be evenly placed on the pallets to avoid concentrated force on one side, which could cause the pallet to tilt or deform. Before storage, ensure that the surface of the plates is free of iron filings, welding slag, and other foreign substances.

4 Safety Requirements During Operation

When the equipment is operating automatically, no one is allowed to enter the area where the equipment is moving. Physical barriers or warning lines must be set up in the equipment operation area. The intelligent detection system monitors in real time and automatically alarms if there are any violations of limits. If abnormal noises, vibrations or smoke are detected, the emergency stop button should be pressed immediately.

5 Emergency Handling

In case of an emergency, immediately press the red emergency stop button. All movements of the equipment will stop immediately. The emergency stop cannot be released before the fault is resolved. If it is necessary to enter the equipment for maintenance, the main power supply of the equipment must be cut off and a lock with the sign "Under Maintenance, Do Not Close Switch" must be hung.

6 Maintenance and Safety

Before conducting any maintenance, cleaning, or repair work, the main power supply of the equipment must be cut off and a warning sign with a lock should be hung. Appropriate tools and safety protection equipment must be used during the maintenance. After replacing the chain or transmission components, a no-load test must be conducted before restarting the machine. The main structure provides long-term warranty, while the electrical system and moving parts are covered by standard warranties.

Customization/Production Process - The complete process from demand to delivery for the 2060 double-tower intelligent three-dimensional sheet storage system

The customization process of Wanka Technology is divided into six stages, which is fully transparent and controllable throughout the process:

Phase 1: Requirement Collection

The client needs to provide: the maximum size of the sheet (length × width), the thickness range, the maximum weight per sheet, the material, the total storage requirement, the daily retrieval frequency, the brand and model of the existing laser cutting machine, the net height of the workshop and the available installation area. The client can guide us to understand the on-site conditions through video connection.

Phase 2: Scheme Design and Confirmation

Within 5 to 7 working days after receiving the requirements, we will provide the following: 3D renderings and overall layout diagrams of the 2060 double-tower intelligent three-dimensional sheet storage system, the height and number of floors of the double towers, the single-layer load-bearing and total storage capacity plans, the inbound and outbound process plans, the connection plans with the customer's existing equipment, the foundation condition diagram, the detailed technical specification sheet, the quotation, and the technical agreement. The customer can make free modifications twice.

Phase 3: Contract Signing and Production Manufacturing

After both parties confirm the plan and price, a purchase and sale contract and technical agreement will be signed. The customer will pay a deposit (usually 50%). Manufacturing process: double-tower steel structure cutting and processing → welding and forming (adding thickened H-shaped steel and channel steel for welding, ensuring overall stability and no deformation) → shot blasting for rust removal + anti-rust painting treatment → precision machining of the lifting column gantry milling machine → assembly of the double-row chain drive system → assembly of multi-layer drawer units → integration of the electrical control system → overall system commissioning. The standard production cycle is 30-45 working days (depending on the complexity).

Phase 4: Factory Acceptance

After the equipment assembly and debugging are completed, notify the customer for acceptance. The acceptance items include: visual inspection, no-load lifting and entry/exit warehouse tests, load lifting tests (using the test plates provided by the customer), positioning accuracy verification, and safety function tests. The customer can conduct remote acceptance through video streaming. After the acceptance is qualified, the customer pays the delivery payment (usually 50%).

Phase 5: Packaging, Shipping and Remote Installation Guidance

The equipment is disassembled into transport-friendly components (double-tower frame, lifting mechanism, pallet, transmission system, control system), and packed with anti-rust oil + stretch film + bubble pads + wooden box or steel frame. Cross-border shipping supports sea and land transportation, and uses export-specific moisture-proof and damage-prevention packaging.

After the equipment arrives at the customer's site, we provide the following remote installation guidance services:

- A bilingual (Chinese and English) installation guidance video (approximately 40 minutes), which provides a detailed demonstration of key steps such as assembly of the double-tower frame, installation of the lifting mechanism, assembly of the pallet, debugging of the chain drive system, and wiring of the control system

- A bilingual (Chinese and English) installation operation manual (PDF), including detailed bolt torque tables, horizontal adjustment methods, installation sequence of each component, and checklists

- Remote real-time installation guidance via WhatsApp video calls. Our engineers will assist the customer online in completing the equipment assembly, horizontal calibration, wiring inspection, and initial debugging

The customer is required to prepare their own installation tools (wrenches, level, hex wrenches, multimeters, etc.) and lifting equipment (forklift or crane).

Phase 6: Remote Operation Training and Quality Assurance

After the equipment installation is completed, we conduct remote operation training via video calls (lasting approximately 2-3 hours). The content includes: instructions on the control system operation interface, the operation procedures for material entry and exit, the usage methods of the intelligent detection system (weight detection, height detection, over-limit alarm), the online settings with the laser cutting machine, daily inspection and maintenance (chain lubrication, tray cleaning, sensor calibration), and the identification and handling of common fault codes. We also provide bilingual operation videos (approximately 25 minutes) and maintenance manuals.

Enter the warranty period: The entire machine is covered by a 12-month warranty. During the warranty period, free repair or replacement of parts is provided for non-human damage. We offer 7×12-hour after-sales support via WeChat/WhatsApp, and remote video diagnosis will respond within 2 hours.