1560 Suction Cup Laser Loader

Brand Wanka Technology offers customized main beam lengths and suction cup layouts, which are suitable for different-sized plates. By purchasing the 1560 Suction Cup Laser Loader, you can replace the cumbersome manual and crane-coordinated operations. One person can safely operate the loading of 6-meter-long heavy plates, increasing efficiency by over 80%. This completely eliminates the risks of plate scratches and workplace injuries. Enjoy the vacuum accumulator's 20-minute pressure retention, the sound and light alarm system, intermittent start-up energy-saving technology, and a 12-month warranty for the entire machine.

Core selling points:

1. Vacuum accumulator design, maintaining pressure for 20 minutes in case of power failure.

2. Sound and light alarm system, providing dual safety guarantees.

3. Intermittent start-up technology, saving 60%-80% of energy.

4. Adjustable suction cup layout at multiple points, suitable for different types of materials.

5. One person can operate and easily handle 6-meter heavy plates.

6. Plate transportation is without damage, with zero surface scratches.

7. Compatible with mainstream laser cutting machine brands.

Application Areas and Cases

1. Shipbuilding

The shipbuilding steel plates are usually A-class or D-class plates measuring 1500×6000mm with a thickness of 10-40mm, and each sheet can weigh up to 800-1200kg. In the section construction workshop of the shipyard, 6-meter-long steel plates need to be transported from the storage area to the cutting platform or pre-treatment line. With the 1560 vacuum suction hoist, one person can complete the loading of 6-meter-long ship plates, completely eliminating the burrs and scratches on the edges of the steel plates. The main beam of the equipment serves as a vacuum accumulator, maintaining pressure for 20 minutes after power failure. In the complex power supply environment of the shipyard, it is safe and worry-free.

Case 1: A large shipbuilding enterprise in Nantong, Jiangsu Province

This enterprise provides ship body section processing services for a well-known domestic shipbuilder. It needs to handle approximately 80 6-meter-long shipbuilding steel plates (thickness ranging from 12 to 30 mm, with each plate weighing 600 to 1000 kg) every day. Previously, they used a crane and a lifting clamp for loading, and each plate required the cooperation of 3 people for more than 10 minutes. The edges of the steel plates were severely scratched, and the scrap rate was as high as 5%. After introducing the Wanka 1560 type vacuum suction hoist, one person can complete the loading of a 6-meter-long shipboard, and the loading time for each plate is reduced to 50 seconds. The number of workers is decreased by 67%, and the damage rate at the edges of the steel plates drops to 0%. The production director of this enterprise commented: "The 6-meter-long shipboard was once the most troublesome transportation problem for us. Now, one person can operate it easily, and the surface of the steel plate has no scratches. The cutting efficiency has significantly improved." (Photos can be provided)

2. Wind turbine tower manufacturing

The door frame plates and flange plates of the wind turbine tower usually have a length of 6 meters and a thickness ranging from 20 to 50 mm. The weight of each sheet exceeds 800 kg. These extremely thick steel plates have extremely high requirements for the safety of lifting. The 1560 type vacuum suction hoist uses a large area and multiple points of adsorption, with uniform force distribution and without damaging the surface of the plates.

Case 2: A wind turbine tower manufacturing enterprise in Qingdao, Shandong Province

This enterprise produces wind turbine tower door frame plates and flange plates. The plates are 6 meters long and have a thickness of 20-50mm, made of high-strength steel. Previously, they used electromagnetic hoists, and an accident occurred due to aging cables causing the plates to shake in the air. Moreover, the electromagnetic hoists would magnetize the plates, affecting the quality of subsequent welding. After purchasing the Wankai 1560 vacuum suction hoist in 2024, the magnetization problem and shaking risk were completely eliminated. The production manager of this enterprise stated: "The vacuum suction hoist is stable in suction, and the 6-meter-long thick plates do not shake or bend. The welding quality has significantly improved."

3. Heavy-duty steel structure

The flange plates and web plates in steel box girders of bridges and steel structures of high-rise buildings are mostly 6-meter-long, 10-40mm-thick Q355C/D grade steel plates. The 1560 type vacuum suction lifting machine, together with a laser cutting machine or plasma cutting machine, can complete the entire process from material stacking to placement on the cutting table by one person.

4. Large-scale sheet metal processing and steel trading

At the steel storage and distribution center, different-sized 6-meter-long steel plates need to be frequently loaded and unloaded every day. With the 1560 type vacuum suction lifting machine, the operation can be completed by one person, significantly improving the storage turnover efficiency.

Packaging and Shipping

1560 Suction Cup Laser Loader, with its main beam length capable of reaching 2.8 meters or more, the packaging solution must take into account both safety and economy:

5.1 Packaging Method

Main Beam and Cross Beam: The main beam (vacuum accumulator) and cross beam are wrapped with stretch film separately, and wooden guards are added to prevent bumps during transportation. Key parts (suction cup interface, air pipe connector) are covered with protective covers.

Suction Cup System: The suction cup and cross beam are assembled and packaged as a whole. The outside is covered with bubble film and waterproof canvas to ensure that the suction cup is not compressed.

Vacuum Pump and Electrical Components: Precision components such as the vacuum pump, control box, and remote control are placed in the export-level non-irradiated plywood wooden box (the size is determined according to the actual equipment), lined with waterproof bags and desiccants. The wooden box is sprayed with "fragile", "upward", and "moisture-proof" labels.

Fasteners and Small Parts: All bolts, air pipe connectors, cables, etc. are placed in the parts box and shipped with the wooden box.

5.2 Export Packaging Standards

For export orders, the packaging complies with the ISPM 15 international phytosanitary measures standard (heat treatment or fumigation treatment), and a fumigation certificate can be provided. The wooden crates and steel frames are designed to meet the shock resistance requirements for sea transportation, and desiccants are placed inside to prevent moisture. Anti-rust treatment or vacuum packaging can be added according to customer requirements.

5.3 Delivery and Logistics

Domestic Delivery: Transported using flatbed trucks or low-bed trailers, selecting the appropriate vehicle model based on the equipment size. Provide logistics tracking number and full tracking service.

International Delivery: Shipped from Qingdao Port or Shanghai Port, offering FOB or CIF quotations. Can assist customers in handling export customs declaration, shipping booking, insurance and other matters. Provide a complete set of export documents (commercial invoice, packing list, origin certificate, fumigation certificate, CE compliance declaration, etc.).

5.4 Customer Receipt Instructions

After receiving the goods, please follow the steps below:

- Before signing for the delivery, check if the outer packaging is intact. If there is any damage, take photos immediately and contact us.

- After unpacking, count the components one by one against the packing list to check if the equipment has suffered any transportation damage.

- If any missing parts or damages are found, notify us within 48 hours for claim purposes.

- Properly store all packaging materials until the equipment is installed and debugged.

- The equipment can be used with gantry cranes, overhead cranes or electric hoists. The customer is required to provide their own lifting equipment.