1530 Automatic Sheet Metal Storage

The 1530 Automatic Sheet Metal Storage product supplied by Wanka manufacturer features an automatic inventory data registration system. It is compatible with both national standard sheet materials and 8ft×4ft, 10ft×5ft export sheet materials. It supports personalized customization of dimensions and load capacity, enabling unmanned operation, reducing manpower input for transportation, lowering the risk of sheet material scratches and scrap, and is suitable for use in mass production sheet metal factories and export processing parks.

Real customer feedback

Shandong Mass Production Sheet Metal Factory: Deployed 3 intelligent material storage systems along with 6 laser machines, reducing the number of operators from 4 to 1; the system automatically records and checks inventory, reducing plate damage and loss by over 70%, matching the continuous processing rhythm of the laser machines, and achieving a return on investment within half a year.

Foshan High-End Stainless Steel Processing Factory: Customized extended cabinet bodies with internal buffering structures, with no scratches when taking material for mirror panels; touch control panels allow for one-click material retrieval, and automatically enter sleep mode at night to save power; the factory's original storage space was released by adding bending equipment, with on-site installation and training by the manufacturer, making it easy to get started.

Suzhou Export Sheet Metal Industrial Park: The park uniformly installed 8 material storage systems, controlling massive specifications of plates in layers, and retaining data on entry and exit for easy cost accounting; equipped with remote operation and monitoring, the motors were treated for noise reduction, connecting the entire supply chain from storage to cutting, improving the factory inspection score for overseas customers.

Wenzhou Low-Rise Factory for Doors and Windows: Conducted on-site surveys to customize a reduced-height body, with precise millimeter-level positioning for material discharge without deviation; multiple sensing probes stop and lock immediately when approaching, the system actively sends maintenance reminders, and operates continuously for 24 hours with stable conditions.

Zhengzhou Construction Machinery Thick Plate Enterprise: Selected the 5-ton single-layer heavy-duty version, with a thickened frame to prevent deformation when storing thick steel plates for a long time; a low threshold for inventory reserve level automatically alerts, the system can be connected to the enterprise's ERP to synchronize material data, and the delivery of replacement parts is fast, without delaying continuous sheet metal processing.

Applicable Industries and Implementation Scenarios Examples

1. List of Covered Industries

Fiber laser sheet metal cutting, stainless steel decorative panels, curtain wall aluminum alloy, box and cabinet export manufacturing, heavy plate cutting for construction machinery, kitchen and bathroom stainless steel products, advertising and identification panels, new energy shell processing, small steel structure cutting, thin stone plate automated storage.

2. Details of Five Implementation Scenarios

Large-scale mass production cutting workshop: Replace the original ground stacking and manual transportation mode with fully automatic material retrieval matching the production capacity of the laser equipment. Labor and material loss have been significantly reduced, work hours are compressed, and data is synchronized with the financial system.

High-end dust-free decorative panel processing workshop: Perform anti-static dust-free spraying on the cabinet body, and use internal felt protection to prevent board surface damage; Low-noise servo motors are adapted to the closed dust-free environment, and the order materials can be retrieved with one click, and the export of high-end materials with defects can be cleared and reset.

Industrial park centralized export storage: Deploy multiple devices in clusters, manage each party's material inventory with separate access rights; Cloud-based unified supervision of equipment operation status, free up the storage area to expand processing positions, and double the overall material circulation efficiency.

Small processing workshops with limited ceiling height: Reconstruct the machine body structure according to the on-site ceiling height, optimize the electrical control layout to reduce the overall machine height, narrow doors and narrow passages can complete the entry assembly, and one person can handle both cutting and material retrieval work.

Heavy-duty thick plate cutting factory area: Use thick brackets and multiple sets of reinforcing ribs, and use a large torque motor to adapt to heavy-duty pulling; Equip with an overload protection mechanism, the system records the storage data of the materials to control the consumption of raw materials, and meets the factory's all-day heavy-duty production needs.

Customized production process flow

Demand information collection: Collect laser equipment parameters, sheet material specifications and weights, factory space dimensions, and requirements for linkage and connection. Record custom requirements such as load capacity, number of floors, and protective configuration and file them for future reference.

On-site field survey: For complex factories, arrange engineers to conduct on-site mapping, draw workshop layout diagrams, plan equipment placement, wiring, and expansion directions to avoid installation interference issues.

Three-dimensional modeling scheme design: Based on the survey data, build a digital complete machine model, calculate the load-bearing matching motor and track specifications, issue processing drawings, test reports, and price details for customer verification.

Finalization and signing of the plan: Based on customer feedback, modify the model and drawings, finalize all technical parameters, sign the contract, and lock the structural plan to avoid production rework and delay in delivery cycle.

Precise processing of raw materials: Use thickened national standard steel for CNC cutting and bending, fully weld and reinforce the load-bearing parts; for heavy-load models, add reinforcing structures, and select brand servo and induction components for electrical control accessories.

De-corrosion and spraying treatment: Sandblast the weld slag and perform acid washing and phosphating for rust removal; match the anti-corrosion coating according to the factory environment; in clean rooms, use anti-static paint surfaces, and support the printing of enterprise LOGOs.

Complete machine assembly + factory durability test: Complete the assembly of mechanical structure, electrical control components, and induction system; conduct 720-hour continuous operation under full load conditions, verify accuracy, stability, safety sensitivity, and pass after which the modules are disassembled, packaged for protection.

Delivery to site + online commissioning: After the equipment is delivered to the factory, engineers assemble and level it, connect the laser machine, suction cups, and ERP system to complete the linkage settings, simultaneously conduct practical operation training and deliver all the materials.

Reserve later upgrade channels: After the equipment is put into production, expansion, modification of specifications, and addition of linkage equipment can be based on the original factory archives to modify the local structure and electrical control programs. The renovation cost is much lower than purchasing new equipment.

Full-cycle Environmental Protection and Energy-Saving Design Description

Design Phase: Optimize steel usage to avoid raw material waste, implement three-dimensional storage to reduce land occupation requirements, no need for factory expansion, and reduce pollution from civil construction materials and construction waste.

Production Processing Phase: The main steel of 1530 Automatic Sheet Metal Storage uses recycled cold-rolled plates, and all processing scraps are recycled and reused; use water-based non-volatile spraying raw materials, and exhaust gas is filtered to meet emission standards; the workshop relies on solar power supply, wastewater recycling, and smoke dust purification treatment. Compared to ordinary electric storage bins, the overall carbon emissions are reduced by 43%, and environmental verification materials can be provided.

Factory Usage Phase: During idle periods, equipment automatically enters sleep mode to save electricity, and each unit saves over 1200 kWh of electricity annually; the buffer structure reduces the scrap rate of plates and saves non-ferrous metal materials; automation simplifies handling positions and reduces the consumption of labor protection supplies.

End-of-life Recycling Phase: Steel components and electrical accessories can be dismantled and recycled for refurbishment, rubber and plastic accessories can be recycled and processed, and the overall component recycling rate is 95%; the manufacturer provides on-site collection of old equipment, residual value is deducted as the payment for new equipment, and a complete recycling ledger is provided for environmental reporting.

Value-added Services: Customers who purchase in bulk can receive storage energy-saving management and waste recycling standard materials; large parks can apply for carbon emission reduction calculation reports, which can be used for green factory rating applications.

Core differentiation advantages

Integrated survey and design

Strict factory inspection standards

Self-developed intelligent management system

One-stop automated support

Lifetime upgradeable service

Rigorous control of delivery schedule

Multi-level security protection configuration

Energy-saving and environmental protection process advantages

Ample experience in supporting foreign trade projects

One-on-one dedicated full-process coordination

Comprehensive after-sales grading service

Pre-service: Free on-site survey throughout the country, providing 3D renderings, layout plans, load-bearing calculations. There is no limit on the number of revisions and no upfront charges.

Quality guarantee details: Mechanical framework and load-bearing steel rails are guaranteed for 3 years; servo motors, touch screens, and electrical control modules are guaranteed for 2 years. During the warranty period, free replacement of damaged parts due to human factors is provided, and the cost of transportation and on-site labor is covered; regular wear and tear parts are provided for free for lifetime delivery of materials.

Installation and commissioning: Free on-site assembly and online commissioning in most domestic regions; for remote areas, only basic transportation labor costs are charged. For self-installation, engineers can provide free video guidance throughout the process.

Operator training: Hands-on teaching on on-site inventory retrieval, ledger management, fault self-checking, and emergency response. There is no limit on the training duration. Paper manuals and teaching videos are provided as a supplement. New personnel can receive free online learning materials.

Fault response mechanism: 7×24-hour online technical support. Simple faults can be resolved remotely and immediately; engineers will arrive within 48 hours for provincial-level faults and within 72 hours for cross-provincial faults, minimizing downtime losses.

Permanent system maintenance and upgrade: Cloud control system is guaranteed for free to fix vulnerabilities, iterate functions, and update programs remotely. The basic monitoring background is permanently open without annual fees.

Renovation and relocation services: Factory relocation and capacity upgrade can provide dismantling and reassembly, structural modification services. Only basic labor costs are charged. After completion, the entire machine's safe operation status will be reverified.

Old equipment exchange: Old factory shelves and electric storage areas can be discounted to offset the cost of new equipment. The manufacturer will comply with regulations for recycling and disassembly and issue a recycling ledger. Simultaneously, a complete set of installation and commissioning benefits will be provided.

One-machine one-file archive management: Each single equipment has an independent electronic file that retains all customizations, maintenance, and upgrade records. Subsequent application for accessories and retrieval of maintenance and access materials can quickly match the solution.