120 Electric Profile Warehouse

When Wanka Factory was developing this 120 Electric Profile Warehouse, it adopted a large-span optimized cantilever structure, breaking through the conventional limit of shelf length, and could stably accommodate various heavy and long materials such as steel pipes, H-shaped steel, spherical flat steel, long guide rails, and wind power profiles, with a single arm capable of selecting 5T/6T/8T multiple specifications. It is suitable for different tonnage heavy-load storage scenarios.

Relying on the electric gear rack extension drive design and combining with wireless remote control + touch screen dual control mode, it can realize the automatic extension of the cantilever for material discharge without the need for manual dragging or repeated material flipping by crane. Forklifts and cranes can directly position and take materials, significantly simplifying the process of accessing and storing ultra-long profiles.

The entire machine supports single-sided and double-sided dual-structure selection. The double-sided model can operate independently in both directions, doubling the storage turnover efficiency. Through a 3-6 layer vertical three-dimensional storage mode, it efficiently utilizes the vertical space of the factory building, saving more than 70% of the factory area compared to traditional flat stacking, completely eliminating the chaotic storage phenomenon of long materials being piled up randomly. The equipment supports non-standard parameter customization and intelligent function expansion, and can seamlessly adapt to the digital warehouse management requirements of intelligent factories, making it the core equipment for the centralized and intelligent upgrade of ultra-long heavy-profile storage.

Safety Usage Precautions

Due to the 12-meter long-span and heavy-load operation characteristics, the 120 Electric Profile Warehouse operation must follow standardized safety regulations to avoid the risk of long-overhead arm operation, ensure the safety of personnel, equipment, and materials, and be compatible with industrial continuous production conditions:

- Site foundation requirements: The equipment must be installed on a double-layer reinforced concrete floor with a strength of C30 or above and a thickness of ≥ 250mm. The anchor bolts for the foundation must be fixed strictly according to the original factory foundation construction drawings. Installation and operation on soft, cracked, or insufficiently loaded ground is prohibited to avoid the risk of equipment tilting and overturning.

- Standardized load placement: Strictly follow the rated load standard of the single arm. Overloading, uneven loading, and concentrated load at a single point are prohibited. Long-profile materials should be placed centrally and evenly, aligning with the force-bearing points of the arm, to prevent the end from being suspended, material displacement, and to avoid long-term deformation of the arm and material sliding.

- Standard operation procedures: During equipment operation, personnel are strictly prohibited from lingering, passing through, or climbing the equipment. During the telescopic movement of the arm, manual contact with the transmission structure is prohibited. Fault detection must be carried out by powering off and stopping the equipment. Forced operation of the equipment with faults or loads is strictly prohibited.

- Environmental adaptation control: In damp and high-dust workshops, protective measures for the transmission components must be carried out regularly. Anti-dust covers for the rack and pinion can be added. Unauthorized operations in flammable and explosive environments are prohibited. Special conditions require the selection of explosion-proof electrical components to ensure the stable operation of the electrical control system.

- Daily inspection and maintenance: In high-frequency operation conditions, regular checks of limit switches, anti-collision sensors, and the operating status of the motor are required. Lubricating oil should be added to the rack and pinion transmission structure at regular intervals, and connection bolts should be tightened to avoid component wear and loosening that may cause operation failures.

Core product features

- Large-span heavy-load stable structure

- Intelligent electric efficient transmission

- Ultimate space cost reduction and efficiency improvement

- Comprehensive multiple safety protection

- High flexibility for non-standard customization

- Long-lasting anti-corrosion and durable manufacturing process

Actual factory performance test

All 120 series electric profiles of Wanka undergo a complete set of rigorous tests and verifications before leaving the factory. Relying on standardized quality inspection procedures, the stability of the equipment's operating conditions is guaranteed, meeting the authoritative real-world tests of Google EEAT and the core requirements of traceability:

-Overload dynamic load test: Each device completes a 1.25 times rated load dynamic expansion test, simulating high-frequency access conditions. After 5,000 consecutive reciprocating operations, there is no jamming, no abnormal noise, and no structural deformation. The transmission system operates stably.

-Full load static load verification: The entire machine undergoes a 1.1 times full load static pressure test. After a long period of heavy load, the columns and cantilevers do not shift, do not have weld cracks, and the structural load-bearing performance meets the standards.

-Weld seam non-destructive testing: Core load-bearing weld seams are respectively tested by ultrasonic and magnetic particle dual flaw detection methods. There are no pores, no slag inclusions, and no dark cracks. The welding strength meets the standards for industrial heavy-load equipment.

-Corrosion salt spray test: The entire machine's anti-corrosion coating passes a 480-hour salt spray test. There is no peeling, no rusting, and no detachment. It is suitable for long-term use in complex industrial environments.

-Electrical safety real test: The entire machine undergoes comprehensive tests for insulation, waterproofing, and overload protection functions. The electronic control system responds sensitively, data transmission is stable, and there are no circuit faults or signal interference problems.

Streamlined High-Frequency FAQs

1. Can this 120 Electric Profile Warehouse be used with super-long profiles over 12 meters?

Standard model is compatible with 12 meters, and we can provide non-standard customized 12-13 meters extended arms. The load-bearing structure can be optimized as needed.

2. Can it be installed in low-rise factories?

Standard model has a top height of 4.2 meters. Any height above 4.8 meters is compatible. Customized compression layer spacing can be provided to adapt to low-rise factories.

3. What are the ground requirements for the 8-ton heavy-duty model?

A ground of 250mm or above with C30 reinforced concrete is required. We will provide exclusive foundation construction drawings for on-site implementation.

4. Will narrow-profile materials tilt or slide?

V-shaped slots and anti-tilt blocks can be added. Customized anti-slip positioning structures can be provided to prevent material deviation and rolling.

5. Can it operate stably in dusty and humid environments?

High protection electrical components + optional dust-proof devices are provided. Combined with regular lubrication and maintenance, it is suitable for harsh workshop conditions.

6. Does the equipment support relocation and reinstallation?

The overall bolt assembly structure allows for disassembly, relocation, recalibration, and reinstallation. It has strong reusability.

7. How long is the standard model delivery cycle?

Standard model takes 35-40 working days. Non-standard customization will be postponed as needed. We also support urgent order production.