1530 Heavy Duty Pull Out Forklift Rack

The 1530 Heavy Duty Pull Out Forklift Rack is a heavy-duty storage equipment developed by Jinan Wanka Technology Factory for the storage of large-sized plates. The 1530 in the product name indicates that the applicable plate size is 1500mm by 3000mm. The "drawer type" means that each layer of the shelf is a separate push-pull structural unit. The "forklift type" indicates that this shelf is specifically designed for direct access operations by forklifts.

This product belongs to the drawer-type forklift sheet storage rack series. Its core functions cover four aspects. First, it enables vertical storage of sheet materials, converting the originally flat stacking into vertical layer storage, thereby reducing the occupation of the floor. Second, it allows for direct forklift access and storage retrieval, with the forklift entering the bottom of the drawer to lift the sheet materials without the need for lifting equipment or manual handling. Third, it supports classified storage management, where sheet materials of different specifications and materials are stored separately in layers, facilitating quick inventory checking and requisitioning. Fourth, it supports heavy-load operation, with a single layer capable of carrying a load of 2 tons, meeting the storage requirements for heavy sheet materials such as steel plates, aluminum plates, and stainless steel plates.

In simple terms, this is a specialized equipment designed to help factories address issues such as large floor space requirements, slow access, and chaotic management in their sheet material storage. This type of shelf is suitable for metal processing workshops, mechanical manufacturing factories, and steel structure enterprises that have a large volume of sheet materials to be handled and stored.

Key selling points

Advantage 1: Direct forklift access, doubling the efficiency of storage and retrieval

Traditional storage of sheet materials usually requires the use of cranes, electric hoists or manual handling, which is time-consuming and poses safety risks. The 1530 type shelving has a forklift access hole reserved at the bottom of each drawer. The forklift can directly drive into the drawer to lift and store the sheet materials. Each operation of storage or retrieval takes no more than one minute, which is more than three times more efficient than the lifting method. Workers can complete all operations without leaving the forklift, significantly reducing the labor intensity.

Advantage Two: Vertical expansion, significantly improving space utilization rate

The total height of the shelves is 3500 millimeters, with 10 layers of storage space. Each layer can be adjusted in height between 50 and 200 millimeters. With an area of only 4.2 square meters, it achieves an equivalent storage area of approximately 42 square meters. Compared to the method of flat stacking, the unit storage capacity is increased by 5 times. For small and medium-sized factories with limited space, this means that the storage capacity can be doubled without expanding the factory building.

Advantage 3: Heavy-duty load-bearing, with a structurally safe and reliable design

The main body of the 1530 Heavy Duty Pull Out Forklift Rack is made of Q235B high-strength steel. The cross-section of the columns has been optimized through finite element analysis, and the guide rails are made of thickened cold-rolled steel. The single-layer rated load is 2000 kilograms. The entire machine has undergone full-load stability testing, showing no deformation or shaking. Under normal usage conditions, the shelf design life can reach more than 10 years. Each layer of the drawer is equipped with a derailment prevention limit device to prevent the drawer from accidentally sliding out during forklift operation. The bottom of the columns is equipped with anchor bolt fixing holes, firmly connecting to the ground.

Advantage4: Flexible customization, suitable for various scenarios

Wanka Technology offers full-dimensional customization. The size of the sheet material can be expanded from 1500 x 3000 mm to 2000 x 4000 mm. The number of layers can be increased up to 12 based on the height of the warehouse. The load capacity per layer can be increased to 3 tons or 5 tons as needed. The color can be customized according to the enterprise VI standards. Additionally, an electric auxiliary push-pull system can be selected for optional use to meet different working conditions.

Advantage5: Simple to operate, no additional training required

The forklift operator doesn't need to learn any special operating skills. All they need to do is to align the forks of the forklift with the reserved holes at the bottom of the drawer to complete the storage and retrieval. The drawer slides smoothly and no additional power is required. The shelves do not rely on electricity or air sources and can be used normally at any time, with extremely low maintenance costs.

Technical Specifications

Applicable board size: 1500mm x 3000mm

Single-layer rated load: 2000 kilograms (2 tons)

Total number of floors: 10 floors

Separation layer available height: 50 to 200 millimeters (adjustable continuously)

Overall dimensions (width x height x depth): 3165mm x 3500mm x 1320mm

Drawer moving method: Integrated forklift type, with the forklift moving vertically for storage and retrieval.

Main material: Q235B steel

Surface treatment: Electrostatic spraying followed by high-temperature curing

Standard color: Blue RAL5015. Other color numbers can be customized.

Overall machine weight: Approximately 2800 kilograms

Column spacing: Designed according to load requirements. The standard is 1800 millimeters.

Bottom-to-ground height: 355 millimeters

Top floor height from the ground: Approximately 3040 to 3500 millimeters, depending on the number of floors.

Note: The color, size, number of layers, and load capacity of the equipment can all be customized.

Certification and Quality Assurance

Wanka Technology strictly adheres to the ISO9001 quality management system, implementing quality control throughout the entire process from raw material entry to product delivery. The specific measures include the following six items.

First, raw material control. For each batch of steel entering the factory, a material certificate is provided. The inspection personnel conduct random checks on the dimensions and material quality. Any batches that fail the inspection will be returned.

Second, welding quality control. All weld seams are operated by certified welders. After welding, 100% visual inspection is conducted. Key stressed weld seams are subject to magnetic particle inspection for random sampling.

Third, dimension accuracy control. The main dimensions of each shelf are as follows: the cutting length, the punching position, and the overall diagonal error are all controlled within±2 millimeters.

Fourth, surface treatment control. The coating thickness after electrostatic spraying should be no less than 60 micrometers, and undergoes high-temperature curing treatment. Sample pieces from each batch of products are selected for salt spray testing, with the test duration being no less than 240 hours, to ensure the rust prevention capability.

Fifth, load testing. Before each shelf leaves the factory, a static load test at 120% of the rated load is conducted. That is, a load of 2400 kilograms is applied to a single layer, and it is considered qualified if there is no permanent deformation after 24 hours.

Sixth, factory inspection. Each shelf comes with an inspection report, which includes records of size verification, welding appearance, coating thickness, and load testing.

Comparative advantages over competitors and why choose us

Comparison with ordinary shelves

In terms of access methods, ordinary shelves mostly use hoisting or manual handling, which is time-consuming and requires auxiliary equipment. Our 1530 Heavy Duty Pull Out Forklift Rack adopts the direct fork truck access method, allowing the fork truck to directly load and unload without the need for hoisting.

In terms of space utilization, ordinary shelves are mostly flat stacking or simple tiered racks, which occupy a large area and waste a significant amount of vertical space. The 1530 type shelf from Wanka Technology adopts a three-dimensional layered drawer structure, saving more than 50% of the space.

In terms of customization capabilities, ordinary shelves usually only offer fixed specifications and cannot be adapted to non-standard materials. WanKai Technology supports full parameter customization of material size, layer count, load capacity, and color.

In terms of safety design, ordinary shelves lack anti-skid and base fixation devices, which means there is a risk of drawers sliding out or the entire shelf tipping over. Wanka Technology is equipped with anti-skid limit devices and base bolts for fixation, resulting in a higher level of safety.

In terms of the production cycle, the delivery period for ordinary shelf manufacturers is generally 45 to 60 days. The standard delivery period for Wanka Technology is 30 days, and the delivery time for deep customization does not exceed 40 days.

In terms of after-sales service, most ordinary shelf manufacturers do not offer installation services or only provide limited support. Wanka Technology offers scheme design, on-site measurement, installation and commissioning, operation training, one-year warranty and lifetime spare parts supply.

Why choose Wanka Technology

First, 17 years of industry experience. Wanka Technology was founded in 2007 and focuses on intelligent warehousing equipment, serving over 1,000 enterprises both domestically and internationally.

Second, we have our own production base. The factory covers an area of over 10,000 square meters and is one of the major manufacturers of storage equipment in Shandong region.

Thirdly, one-stop service. From pre-sale scheme design to in-sale production and delivery, and to post-sale installation and maintenance, customers do not need to interact with multiple suppliers.

Fourth, we have extensive export experience. Our products have been exported to countries such as South Korea, Vietnam, Indonesia, and Russia. We can provide packaging and certifications that comply with international standards.

Fifth, the customer base is of high quality. We have provided storage equipment for well-known companies such as China FAW, Shandong Iron and Steel, and BYD Automobile, and possess the ability to serve large-scale clients.

After-sales and Services

Wanka Technology provides full lifecycle after-sales services for the 1530 heavy-duty drawer forklift racks. The details are as follows.

Pre-sales Service

Customers can contact the sales engineers either by phone or online. Wanka Technology offers the following pre-sales support. They provide information on warehouse dimensions, sheet material specifications, access frequency, free scheme design, and a floor plan and 3D effect drawing based on the measurement results. Free quotations are available, and a formal quotation sheet and delivery period explanation are provided based on the customized parameters.

Pre-sale Service

After the contract was signed, Wanka Technology entered the production stage. The production cycle lasts for 25 to 30 days. During the production process, customers can check the progress at any time. Before shipment, product photos and inspection reports will be provided for customers' confirmation. The packaging uses a method of wrapping film, bubble film, and wooden frame reinforcement to ensure transportation safety. The delivery method is either direct vehicle delivery or logistics delivery to the factory. For exports, standard wooden boxes are used for packaging.

Installation Service

Wanka Technology provides remote installation guidance services for foreign customers.

When shipping, accompanying documents include Chinese and English manuals, diagrams, and installation videos. After delivery, customers contact the engineer via WeChat or WhatsApp to confirm the site and tools. The installation process is remotely monitored in four stages: column fixation, beam installation, guide rail debugging, and limit test. After completion, three acceptance tests are conducted: no-load push-pull, full-load storage and retrieval, and safety device. The training lasts approximately 1 hour, including operation key points and daily inspections. Complex issues can be recorded as solution videos or coordinated with local service providers. Customers are required to bring their own tools such as impact drills, level rulers, tape measures, and wrenches. This service has been successfully applied in countries such as South Korea, Vietnam, Indonesia, and Russia.

After-sales service

The whole machine is covered by a 12-month warranty, calculated from the date of installation. Within the warranty period, for non-human damage to structural components, guide rails, limit devices, etc., WanKai Technology will provide free repair or replacement. After the warranty period, lifetime spare parts supply will be provided, with only the cost of materials and transportation charges to be paid. The response time for after-sales service is within 2 hours by phone on working days in Shandong Province, and within 48 hours for on-site service in the province. For other regions, it will be negotiated based on the distance.

User Guide

Wanka Technology offers download of PDF installation instructions and installation guidance videos. The video content includes assembly steps for the shelves, methods for fixing the anchor bolts, procedures for adjusting the drawer guides, operating norms for forklift access, daily inspection items, and maintenance tips.

FAQ

Question: What types of plates can the 1530 Heavy Duty Pull Out Forklift Rack be used to store?

Answer: It is suitable for storing hard flat materials such as steel plates, stainless steel plates, aluminum plates, copper plates, composite plates, and wooden plates. As long as the size of the plates is within 1500mm by 3000mm, and there is no limit on thickness, they can all be stored. Different types of plates can be stored in separate layers to avoid confusion.

Question: Can this type of shelf be used with any forklift?

Answer: This shelf is specifically designed for forklifts and must be used in conjunction with a forklift. If the factory currently does not have a forklift, it is recommended to purchase the Wankai Technology electric drawer-type sheet storage rack series. This series operates the drawers in and out through an electric mechanical system, eliminating the need for a forklift.

Question: Can the floor height be adjusted?

Answer: Yes. The height of each layer can be adjusted continuously within the range of 50 to 200 millimeters. The customer can set the height of each layer flexibly according to the thickness of the plates to be stored. The adjustment method is to loosen the fixing bolts of the guide rail, move the position of the guide rail, and then re-tighten it.

Question: Do the shelves need to be fixed with anchor bolts on the ground?

Answer: It is strongly recommended to use anchor bolts for fixation. Although the shelf weighs approximately 2.8 tons, when the forklift enters or exits the drawers, there will be horizontal impact forces. With fixation, absolute safety can be ensured. Wanka Technology provides a complete set of anchor bolts and drilling and positioning drawings.

Question: How long is the delivery period for the custom-made shelves?

Answer: Standard specifications are delivered within 30 days. For non-standard sizes, special colors, or deep customization with increased load capacity, the delivery period is approximately 35 to 40 days. The exact delivery date shall be as stipulated in the contract.

Question: How long is the warranty period? What does the warranty coverage include?

Answer: The warranty period is 12 months, calculated from the date of installation. The warranty coverage includes structural components such as columns, beams, guide rails, drawer frames, and limit devices. It does not include damages caused by improper use, overloading, external impacts, or unauthorized modifications.

Question: What should be done if there are any problems during the warranty period?

Answer: After calling the after-sales service hotline, the technical engineer will respond by phone within 2 hours. For customers within Shandong Province, on-site inspection and repair will be conducted within 48 hours. For customers outside the province, they can receive remote video guidance or negotiate the on-site time based on the situation. If it is confirmed to be a quality issue, free repair or replacement of parts will be provided.

Question: Can you provide VAT special invoices?

Answer: 13% value-added tax special invoices can be issued.

Question: Can we purchase a set of shelves? Is there a minimum order quantity?

Answer: There is no minimum order quantity requirement. A single group can place an order. For multiple groups, a discount on the unit price will be offered. The specific discount rate can be confirmed by contacting the sales manager.

Question: Will the shelves tip over? Is it safe?

Answer: The bottom of the shelves is fixed to the ground using anchor bolts. Each drawer is equipped with a derailment prevention limit device. The product has undergone full-load stability testing before leaving the factory. Under proper installation and normal usage conditions, the shelves will not tip over and are safe and reliable.

Question: Is the packaging suitable for export by sea?

Answer: Yes, it is suitable. The export uses standard wooden boxes for packaging, with cushioning materials inside to withstand vibrations and stacking during shipping. WanKai Technology has completed several export orders and can provide packaging solutions that comply with international transportation standards.

Question: Does the installation require the customer to prepare anything in advance?

Answer: The customer is required to prepare the installation site in advance, ensuring that the ground is flat and made of concrete. Forklift assistance is needed for unloading. If anchor bolts are required, the customer must confirm in advance that there are no cables or pipes beneath the ground.

Question: Can the shelves be used to store pipes or profiles?

Answer: Yes. Besides the sheet materials, this shelf can also store pipe materials, square steel, channel steel, angle steel, and other long-shaped items. It is recommended to store similar materials on the same layer and add partition blocks on the drawers to prevent them from rolling.

Question: How can I obtain the quotation?

Answer: Please contact +86 131-7302-8359 or +86 159-4970-8933 (via WhatsApp and WeChat), and email: Quinlee@wankametal.com or Eric@wankametal.com to provide the required sheet size, single-layer load requirements, number of layers and color preferences. The sales engineer will issue a formal quotation within 1 working day.

Contact Information

Jinan Wanka Technology Co., Ltd.

Address: Qutizi Xinglonghai Industrial Park, Jiyang District, Jinan City, Shandong Province

Eric: +86 131-7302-8359

Quinlee: +86 159-4970-893