2530 Heavy Duty Pull Out Forklift

The 2530 Heavy Duty Pull Out Forklift Rack supplied by Wanka manufacturer is composed of six major modules: thickened load-bearing columns, integrated load-bearing drawer assembly, heat-treated heavy-duty slide rails, bidirectional mechanical locking mechanism, fork positioning reference base, and overall reinforced support system. All the main materials are made of original factory Q355B high-strength structural steel, and recycled steel is not used for modification.

The shelves allow for direct entry and positioning of forklifts for picking up goods, eliminating the need for personnel to move heavy items at close range. It is suitable for storing large-tonnage materials such as molds, thick steel plates, forging blanks, and large mechanical parts in a three-dimensional layered storage system.

Differential Advantage

Compared with the non-standardized custom-made shelves in the field, this product is a standardized mass-produced model. The base layer height is fixed, and the load-bearing parameters are standardized. The number of drawers and the inter-layer clearance can be freely adjusted according to the shape size of the materials, taking into account the storage volume ratio, structural load-bearing limit, and mechanized operation efficiency. It has been implemented in multiple sheet metal factories, mold workshops, and heavy machinery assembly warehouses to complete storage renovation and upgrading. From the hardware perspective, it reduces the wear and tear caused by heavy objects and shortens the time for material retrieval. The entire product strictly complies with the national standard shelf design and load-bearing specifications for production. The entire process retains the raw material inspection, process flaw detection, and factory load test documents, which can be traced and verified. It meets the acceptance standards for industrial plant equipment.

Core product features:

1. 2530mm standardized elevated configuration, effectively utilizing the vertical redundant space in the warehouse

2. Thickened steel integrated reinforcement structure, resistant to deformation under heavy load conditions

3. Alloy steel heat-treated sliding rail system, smooth and durable high-frequency pulling

4. Dual mechanical limit protection, eliminating the risk of safety hazards caused by heavy load sliding off

5. Full-process anti-corrosion coating, suitable for complex production environments in heavy industries

6. Modular bolt assembly structure, flexible layout modification with low cost

Actual factory performance testing

All 2530 Heavy Duty Pull Out Forklift Rack must undergo a complete set of tests in the own professional quality inspection laboratory before leaving the factory. The testing standards refer to the two national industrial shelf standards, GB/T 28576-2012 and GB/T 27924-2011. Original test records and image materials should be retained to support re-testing and verification by third-party institutions.

1.Static full-load static deformation test

Each layer of drawer is subjected to 1.25 times the rated load, and is continuously left to stand for 24 hours. The laser deflection instrument is used to detect the deformation values of the panel and the column. After unloading, the permanent residual deformation is measured. If the frame and the panel have no permanent bending, cracks, or weld seam cracking, it is considered qualified, ensuring the stability of the long-term static storage structure.

2.Drawer reciprocating durability pull test

Under the full-load rated weight condition, complete tens of thousands of full-cycle pull tests continuously. Record the changes in the resistance of the slide rail and the sensitivity of the locking structure. After the test, if the slide rail has no wear, jamming, or limit device operation failure, it is verified that the long-term high-frequency operation durability performance is qualified.

3.Side-to-side anti-offset and seismic stability test

Apply horizontal lateral thrust to the full-load shelf to detect the overall verticality and the offset amount of the columns. Simulate the conditions of a forklift scraping and slight ground vibration. The entire machine structure has no loosening or displacement, and the connection components' torque has no significant attenuation.

4.Surface coating corrosion resistance salt spray test

The sprayed sample undergoes a neutral salt spray test. The coating does not bubble, does not fall off, and the base does not rust within the specified duration. This confirms the long-term anti-corrosion ability of the shelf in a humid and moisture-rich factory environment.

5.Weld seam ultrasonic flaw detection

All welding points of the shelf are fully screened by ultrasonic flaw detection. Hidden process defects such as false welding, slag inclusion, and internal cracks are eliminated to ensure the overall strength of the welding area and prevent the risk of weld cracking under heavy load.

6.Field simulation of forklift operation impact test

Simulate the instantaneous impact load generated by placing heavy objects by the forklift. After multiple impact operations, the connection components and drawer structure of the shelf have no damage or loosening, matching the actual loading and unloading operation conditions on site.

FAQ

1. Can the standard height of 2530mm be modified?

The standard size is fixed. The structural dimensions can be slightly adjusted according to the actual floor height of the factory building, and at the same time, mechanical reinforcement and inspection will be carried out to ensure the safety of use.

2. Can the single-layer rated load be used to stack goods to full capacity?

The product comes with safety redundancy. It is recommended to load no more than 80% of the rated load in daily use; in scenarios with extremely high loads, a 12-ton heavy-duty customized model can be selected.

3. Does the assembly of the shelves require welding construction?

The entire structure is modularized with bolts, and it can be installed by referring to the accompanying materials by yourself; or you can arrange for our personnel to come for on-site installation, debugging and operation training.

4. What is the warranty policy for the components of the 2530 Heavy Duty Pull Out Forklift Rack?

The main load-bearing frame has a long-term warranty; the sliding rails, limit locks and other wear-prone parts are free for replacement; after-sales service is available 24 hours a day, and faults can be remotely guided or repaired on-site.

5. Compared to stacking on the ground, what are the advantages of storing materials?

Independent layer storage and access, the plates and molds will not be deformed, scratched or rusted due to pressure, and the utilization rate of warehouse space and the efficiency of goods retrieval can be significantly improved.

6. Can the purchasing process provide a warehouse layout plan? How long will it take to deliver?

A free one-on-one warehouse layout plan will be provided; standard ready-made products have a fast delivery speed, and custom styles will be delivered according to the agreed modification content.

7. Is there any protective accessory available for preventing the shelves from being knocked by forklifts?

Supporting the selection of column anti-collision foot pads, anti-collision guardrails and other accessories, which are suitable for forklift operation protection needs, and can be shipped together with the goods.